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Sagar Industrial, Dhumal Nagar, Vasai East
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PNEUMATIC & HYDRAULIC PIPE COMPONENTS
PNEUMATIC PIPE COMPONENTS DETAILS :-
SP Make Air Tool Hose Balancer is designed for pneumatic tools with safety lock & without ratchet. It’s a valuable addition to your assembly line by integrate PU braided air hose and spring driven flexible tension keep work area clean and neat. SP Air Tool Hose Balancers is easy to reach the tools and quick position the tool in the right place when you don't use it anymore. For different weight of air tools, it is easy to adjust tension.
SP Air, has been regularly supplying these products to the Major Compressor manufacturers, Compressed Air Dryer manufacturer, Compressed Air Automation industries, Automobiles industries.
KIRLOSKAR PUMP
KIRLOSKAR PUMP
FORD
FORD
HONDA SAI SERVICE CENTER
HONDA SAI SERVICE CENTER
BAJAJ
BAJAJ
BMW SERVICE CENTER
MAHINDRA & MAHINDRA
BMW SERVICE CENTER
HYVA INDIA
TOYOTA SERVICE CENTER
HYVA INDIA
MARUTI SERVICE CENTER
Main Activities
S.P. AIR SYSTEM DESIGNS, MANUFACTURES AND SUPPLY :
Pipes and fittings in aluminium for assembling distribution pipeworks for compressed air, vacuum and other fluids under pressure. (Product lines AP and HBS)
Modular Manifolds for machines and pneumatic control panels. (Product line AM).
Accessories including benches, trolleys and pivoting arms to build production and assembling lines. (Product lines ATS and WBA).
SP AIR SYSTEM have a package of support services like :
On site sizing and design of compressed air piping works. Design, as per customer requirement of manifolds for machines.
Design, as per customer requirement of assembling and production lines.
Technical and commercial training for installers and dealers of SP Air System products.
Why SP AIR SYSTEM
The choice of a SP AIR SYSTEM modern modular piping system in aluminium eliminates the hidden costs of a compressed air system. Such costs are constantly increasing during the entire lifetime of your distribution system. Typical hidden costs eliminated or reduced by SP AIR SYSTEM aluminium piping are:
Costs for air leaks: The clamping and sealing concept of our piping system eliminates leaks, a major problem in many compressed air systems, SP AIR SYSTEM pipework systems saves energy normally wasted in such systems.
Costs for air treatment, in line filters, maintenance, repairing machines and tools. Aluminium is not affected by rusting or corrosion, so inside SP AIR SYSTEM piping air is always as clean as after the treatment done at the source. This guarantees a longer life to the equipment connected.
Costs of downtime and labour for each modification, SP AIR SYSTEM pipework network is easy to modify and to extend. As a compressed air system inside the factory, adding a new branch line or point of use drop takes few minutes to be operative. These can also be added live using our hot tap.
Costs for the low flow rate & high pressure drops, high precision aluminium extruded profiles of SP AIR SYSTEM piping have a smooth inner surface. The friction of air flowing through the tubing is considerably lower than in conventional rough steel or black steel pipe. Such a features can be easily translated into less pressure drop and extra flow with the same electric power supply consumption.
TECHNICAL CHARACTERISTICS :-
EXTRUDED ALUMINIUM :- 63400 (HE9)WP
INDIAN STANDARED :- IS-733-1983
CHEMICAL COMPOSITION :-
Mechanical Tests :- (NATIONAL TEST HOUSE MUMBAI TEST CERTIFICATE NO: BTH/M/2005/01)
MASS PER METER RUN :- 1.30 (Kg/meter) for 1 inch pipe
TENSILE STRENGTH :- 25.5 Kg/mm2
YIELD STRENGTH :- 23.0 Kg/mm2
PERCENT ELONGATION ON GAUGE LENGTH 50MM :- 9.4
HARDNESS TEST BRINELL HARDNESS (Kg/mm2) :- 72
MAX OPERATING PRESSURE :- 15 KG/CM2 (220 PSI)
FAILURE TEST PRESSURE :- 60 KG/CM2 (880 PSI)
“O” RING MATERIAL :- NBR70
SCREW MATERIAL :- CARBON STEEL
COMPATIBILITY WITH FLUIDS NITROGEN, DIOXIDE, DRINKING WATER, MINERAL OIL, SYNTHETIC OIL. :- COMPRESSED AIR, VACUUM ARGON, CARBON
“AP 21” Aluminium Section Tube
This new product is the result of years of research and experience in installing thousands of distribution system made up of an aluminium section tubes all over India.
“AP” is specifically suitable for small compressed air distribution lines or for main line drops.
If compared with other systems “AP” proposes the following benefits.
Easy and quick to assemble, no special tools required, it can be assembled by anyone.
Its simple section is symmetric and can be used on all sides. Easy to cut and bend.
Joined with several accessories which are arranged of simple modular element suitable both with the presents HBS system and steel pipes.
“AP” is the Most Competitive priced product in the market.
Therefore we can say that now a days the new section tube “AP” is the most challengeable system for compressed air or other fluid system.
Profiled Aluminium Pipe
MANIFOLD COMPLETE WITH ACCESSORIES
CLOSED TERMINAL, COMPLETE
SMALL REDUCTION PLATE, COMPLETE
BALL VALVE, COMPLETE
FIXING “L” PLATE COMPLETE
L PLATE IN GALVANIZED STEEL
180̊ BEND HOLLOW BAR
90̊ BEND HOLLOW BAR
DOUBLE BEND HOLLOW BAR 180 ̊ / 90 ̊
DROP COLUMN COMPLETE WITH ACCESSORIES
STRAIGHT JOINT, WITH BRACKETS
THREADED TERMINAL (FEMALE), COMPLETE
“L” JOINT, WITH BRACKETS
THREADED TERMINAL (MALE), COMPLETE
FLEXIBLE PIPE JOINT WITH BRACKETS
CONNECTION FOR RUBBER PIPE
SUPPORT BRACKET WITH FIXING PLATES
GALVANIZED STEEL ALLEN SCREW
FIXING BRACKETS
OUTLET PLATE, COMPLETE
TAPERED THREAD NIPPLE
SNAP CLAMP, COMPLETE WITH SCREWS
NBR70 O-RING SEAL
SUPPLYING FLEXIBLE PIPE WITH BRACKETS
CONDENSATE DRAIN
TREADED PLUG
SMALL REDUCTION PLATE, COMPLETE
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HOLLOW BAR SYSTEM
(NATIONAL TEST HOUSE MUMBAI TEST CERTIFICATE NO: BTH/M/2005/01)
MAX OPERATING PRESSURE : 15 KG/CM2 (220 PSI)
FAILURE TEST PRESSURE : 60 KG/CM2 (880 PSI)
“0” RING MATERIAL : NBR70
SCREW MATERIAL : STEEL
COMPATIBILITY WITH FLUIDS NITROGEN, : COMPRESSED AIR, VACCUM ARGON, CARBON DIOXIDE, DRINKING WATER, MINERAL OIL, SYNTHETIC OIL.
The great innovation of the unique system lies in the methods and means to add lines of the com-pressed fluids.
The system is mainly composed of an extruded Aluminium bar, which presents an external rectangular section with tee slots and an internal bore of large dimension to carry a considerable flow of compressed air. (Up to 2”)
A wide selection of straight joints, “T or L” joints allow for airlines of whatever length and shape. ‘To complete the equipment we supply a number of outlet plates of various dimensions and shapes. The whole system is pressure tight by means of “O” Rings.
Compare to conventional systems, the following advantages stand out.
Fast Installation
Quick positioning of additional outlets
Easy change and new branches
Cleaning of both inner and outer surface of the system
Integrated modular system
AM is a revolutionary Manifold for the distribution of compressed air and other fluids under pressure (drinking water, insert gases, oil and vaccum). AM is particularly suitable to be mounted onto automatic machines to feed the different servome chanisms or onto injection or die casting presses to cool moulds. AM is assembled by means of the S.P. HBS components and bars.
STRAIGHT JOINT, COMPLETE
“L” JOINT, COMPLETE
BALL VALVE, COMPLETE
EXPANSION JOINT, COMPLETE
“T” JOINT, COMPLETE
KIT FOR BALL VALVE, VALVE NOT INCLUDED
STRAIGHT REDUCTION JOINT, COMPLETE
CLOSED TERMINAL, COMPLETE
TERMINAL THREADED (FEMALE), COMPLETE
NIPPLE THREADED (MALE), COMPLETE
REDUCTION PLATE, WITH BRACKETS
TERMINAL THREADED (MALE), COMPLETE
OUTLET PLATE BSP THREADED MALE
CONDENSATE DRAIN
FLEXIBLE PIPE FOR CONNECTION TO COMPRESSOR
FLEXIBLE HOSE FOR HBS - HBS CONNECTION
BRACKET FOR TERMINALS, IN GALVANIZED STEEL
O-RING SEAL IN NBR70
DE-BURRING TOOL
CONDENSATE LEVEL SPY HOLE
MANOMETRE WITH PLATE
BLOCK WITH THREE OUTLETS, COMPLETE
FIXING BRACKET FOR DROP COLUMNS
SUPPORT BRACKET WITH “L” PLATE AND SCREWS
“T” QUICK FITTING
M/F NIPPLE WITH TAPERED THREAD
HANGING BRACKET
INSULATING BLOCK
FIXING BRACKET IN GALANIZED STEEL
DRILLING JIG
TERMINAL WITH THREADED HOLE, COMPLETE
OUTLET PLATE, COMPLETE
FIXING “L” PLATE, COMPLETE
THREADED PLUG WITH SEAL
SMALL PLATE WITH M6 HOLES
TERMINAL WITH THREADED HOLE, COMPLETE
STRAIGHT, PLATE IN GALVANIZED STEEL
L-PLATE IN GALVANIZED STEEL
OUTLET PLATE WITH 2 OR 4 HOLES, COMPLETE
ALLEN SCREW IN GALVANIZED STEEL
TAPERED THREAD NIPPLE
OUTLET PLATE, COMPLETE
SWINGING ARM BRACKET WALL & BENCH VERSION
Swinging Arm Bracket
The Swinging arm for the compressed air feed allows the pneumatic tools to be supported and fed on a semi circular working surface.
It consists of a horizontal bar fixed on a hollow pin revolving on safe lubricating bearings, with gaskets for the compressed air seal.
The pin is supported by two brackets attached to the wall with expansion dowels.
For extra movement along the length of the swinging Arm Bracket an Air Track supply system can be fitted.
Swinging Arm Bracket Wall Version
Swinging arm to be fixed to the wall, complete with fixing dowels. 3/8” outlet and glider pad for tool balancer attachment. Length 2 Mtr. Maximum bearable weight: 20 kg.
The Swinging arm to be fixed to the bench, complete with fixing screws, 3/8” outlet plate and glider pad for tool attachment.
HYDRAULIC PIPE COMPONENTS DETAILS :-
А Hydraulic rigid seamless steel pipe,bDIN 2391, max working pressure 200 bar,bwall thickness 2 mm.
В Straight compression type fi tting, DIN 2353.
С Elbow compression type fi tting, DIN 2353.
D T – compression type fi tting, DIN 2353.
Е Intermediate compression type fitting, DIN 2353.
F Fixation clamp.
G Non-return valve.
Н Shut-off valve, M-F.
I Pressure relief valve.